System Integration Completed on European Service Module-4 (ESM-4)
Now Being Prepared for Shipment to the Kennedy Space Center in Florida
The European Service Module-4 (ESM-4) dedicated to NASA’s Orion spacecraft has successfully completed its integration at Airbus’ facilities in Bremen, Germany. It is now being prepared by Thales Alenia Space for shipment to the Kennedy Space Center in Florida, where it will be assembled and tested with Orion’s Crew Module, a major milestone that paves the way for the next chapter of NASA’s Artemis program. This ambitious international effort aims to support the return of astronauts to the Moon and lay the groundwork for future exploration beyond.
“From Orion to Gateway cis-lunar space station, and from lunar orbit to the Moon itself, Thales Alenia Space continues to drive the future of human space exploration.”
Giampiero Di Paolo, Thales Alenia Space
Thales provides critical subsystems for all 6 modules to Airbus Defence and Space, ESM prime contractor, including the structure, thermal control system and main life support capabilities. As part of the Artemis contribution enabled by key industrial partners in Europe, the entire primary and secondary structure, the thermal control system (TCS) comprising radiators and consumable service system (CSS) including Potable water, Oxygen and Nitrogen distribution system for European Service Modules that fly NASA’s Orion spacecraft to the Moon, are designed and built in Thales Alenia Space premises in Turin, Italy. Technicians assemble the primary structure that is made from a core of Composite Fiber Reinforced Polymer sandwich panels and aluminum alloy elements for the secondary structures.
“From Orion to Gateway cis-lunar space station, and from lunar orbit to the Moon itself, Thales Alenia Space continues to drive the future of human space exploration,” said Giampiero Di Paolo, Thales Alenia Space Deputy CEO and SVP Observation, Exploration and Navigation.
This technology keeps the European Service Module light enough to fly farther and longer but strong enough to keep its shape. Thales Alenia Space also supplies 4 water tanks and six radiators for the European Service Modules forming fully redundant TCS and CSS systems. The pre-assembled structures are transported from Turin to Bremen, Germany, where Thales Alenia Space’s teams, alongside Airbus ones, will complete the installation and test of TCS and CSS. This is the first step in order to allow their voyage to the Moon.
These components are essential to ensuring mission safety, allowing astronauts to live and work in secure and sustainable conditions throughout their journey. Next year, the ESM-2 will be launched as part of the Orion spacecraft for the Artemis II mission. This event will mark the first crewed deep-space journey since Apollo, a powerful reminder of humanity’s potential when science and international collaboration align.
Thales Alenia Space teams have always worked with dedication and passion, even during the most challenging times, including the COVID period, and overcoming numerous complications to ensure the on-time delivery of the ESM-4. Their commitment has been instrumental in achieving this success.
“Thanks to its vision, expertise, and the unwavering commitment of its teams, Thales Alenia Space is a key player in building the infrastructures that will sustain human life beyond Earth, where the next great chapter of discovery is already taking shape,” said Thales Alenia Space CEO, Hervé Derrey, said.
Each module and system delivered represents not only a technological triumph but also a shared ambition to make human exploration beyond Earth a reality. ESM-4 will soon play a pivotal role in Artemis IV, guiding the Lunar I-HAB module to the Lunar Gateway, where it will connect with HALO (Habitation and Logistics Outpost). Together, these modules will form the backbone of a new orbital outpost, a bridge between Earth and the Moon that will serve as the foundation for future lunar missions and deep-space exploration.