Inflatable Space Station Module Passes Seventh Burst Test
Ultimate Burst Pressure Test Conducted on Sierra Space Softgoods Structure
The expandable space station technology under development by Sierra Space recently passed a seventh key validation test, and second full-scale structural test, at NASA’s Marshall Space Flight Center in Huntsville, AL. Completion of the successful Ultimate Burst Pressure test, which occurred on June 18 in collaboration with ILC Dover (an Ingersoll Rand Business) and NASA, accelerates Sierra Space’s softgoods technology towards on-orbit operations.
"We now know it’s possible to equal or surpass the total habitable volume of the entire International Space Station, in a single launch.”
Shawn Buckley, Sierra Space
Planned for an initial stand-alone pathfinder mission before the end of the decade, the technology will also feature as a key element of the Orbital Reef commercial space station. The test will close out Milestone #8 for Orbital Reef with Blue Origin under NASA’s Commercial Low Earth Orbit Development Program.
“We are 100 percent committed to maintaining U.S. leadership in Low Earth Orbit. Sierra Space is leading the way with the first commercial space station to replace the International Space Station when it is decommissioned and ensure there is no gap in LEO,” said Sierra Space CEO Tom Vice. “Our revolutionary, expandable space station technology reinvents the space station. Our technology, for the first time, will enable the right unit economics that will usher in the full commercialization of space. Our biotech and industrial partners will utilize our factories of the future to innovate new products that will massively disrupt terrestrial markets and benefit life on Earth.”
The latest test by the numbers:
Company’s second Ultimate Burst Pressure test of a full-size, inflatable space station structure occurred on June 18
Test unit stood over 20’ tall and was comparable in size to an average family home
The article was 300 m³ in volume, or 1/3rd the volume of the International Space Station
Test results exceeded NASA’s recommended x4 safety levels by 22%
Two 4-ft x 4-ft steel blanking plates were integrated into the highest loaded cylinder section of the article; both were 50 lbs. lighter than the ones used in the first full-scale test and accommodate larger windows
The test article in the company’s historic first full-scale burst test last December peaked at 77 psi, which well exceeded (+27%) NASA’s recommended level of 60.8 psi (maximum operating pressure of 15.2 psi multiplied by a safety factor of four). This most recent test in June showed similar results – within five percent of the pressure loading of December’s test article – with this one reaching 74 psi, exceeding NASA’s 4x safety factor by 22 percent. These back-to-back test results accelerate Sierra Space’s path to flight certification, verifying scalability for 10 cubic-meter and up to 1,400 cubic-meter structures based on the company’s current softgoods inflatable architecture. Sierra Space is currently gearing up for a first test of its 500 cubic-meter space station technology next year.
“No other company is moving at the speed of Sierra Space to develop actual hardware, stress-tested at full scale, and demonstrate repeatability. We’ve taken a softgoods system that very few companies around the world have been able to design, and now we have consistent, back-to-back results,” said Shawn Buckley, VP of Earthspace Systems, Space Stations, at Sierra Space. “A second successful full-scale test is an absolute game changer. We now know it’s possible to equal or surpass the total habitable volume of the entire International Space Station, in a single launch.”
The test article once again included two four-foot by four-foot blanking plates – metallic structures inserted into the softgoods shell to emulate a future design component, such as a window, robotic arm or antenna attachment point. They were 50 pounds lighter than the ones used in the first full-scale test and designed to accommodate larger windows.